Automatic Labeling Maxi Roll Gluing Lamination Production Line Explained

As demand for maxi roll paper products grows globally, manufacturers seek efficient, high-quality converting solutions. The Automatic Labeling Maxi Roll Gluing Lamination Production Line offered by Fujian Xinyun Machinery is designed to take jumbo rolls and process them through labeling, gluing, lamination, rewinding, and packaging with minimal manual labor. Here’s a detailed breakdown of how this line works, its components, benefits, and why it’s a strong investment for producers of maxi roll toilet paper and kitchen towels.

What the Line Includes

According to the product description from Xinyun:

The line typically includes a Wall-Type Automatic Rewinding Machine, a Band Saw Cutting Machine, and a Shrink Packing / Automatic Labeling Machine.
It works from jumbo roll input to finished rolls with labels applied and shrink wrapped, producing hygienic paper products efficiently.

Key Technical Components & Process Flow

Here’s how the production line works in sequence, and the technical parts involved:

Step	Component / Module	Function & Features
1. Unwinding	Jumbo-roll back stands (wall-type)	Holds large width (e.g. 1.2-2.8 m) jumbo rolls; pneumatic lifting; independent tension control.
2. Embossing	Embossing roller (steel-to-rubber or other)	Adds pattern or texture to paper, which improves appearance, softness, and sometimes absorption. In this line, embossment follows jumbo roll feed.
3. Perforating	Precision spiral knives / anvil blades	Cuts perforation lines at adjustable distances (e.g. 90-150 mm or 180-300 mm) so sheets can tear cleanly. Low noise, clean punch, accurate alignment.
4. Lamination / Glue Application	Glue-lamination module + glue spraying + sealing + edge trimming	This adds extra layer or bonding (if needed) or finishes the roll edges; glue is sprayed and sealing is done in sync. Edge trimming to ensure neat roll edges. Tail glue ensures clean start/finish.
5. Rewinding & Core Handling	Automatic core feeding; log pusher; rewinding (core or coreless)	After emboss + perforation + lamination + trimming, the paper is rewound into finished log (roll) form, either with core or coreless. Automatic handling of cores reduces downtime.
6. Cutting & Packaging	Band saw cutting; labeling; shrink wrapping / packing machine	The logs are cut to finished roll size (using the band saw); labels (or tape handles) are applied; finally shrink wrap or packing to protect and brand the finished product. Shrink film wrapping improves appearance and transport viability.
7. Control & Interface	PLC program control; human-machine interface; touch screen; fault detection	All steps are integrated with PLC/HMI, set parameters are stored; failures (paper break, core missing etc.) are detected; operator input is minimal.

Technical Specifications (Typical / Customizable)

Here are typical specification ranges (some customizable) based on Xinyun’s product data:

Jumbo roll width: ~1200-2800 mm
Jumbo roll diameter: around Φ1200 mm (other sizes upon request)
Finished roll diameter: Φ70-Φ280 mm
Core diameter (finished roll): φ38-φ76 mm
Perforation distance options: 4 anvil blades (90-150 mm), or 2 anvil blades (180-300 mm) depending on product spec.
Operating speed: approximately 180-230 m/min in many versions of the glue lamination maxi roll line.

Advantages & Benefits

Using the Automatic Labeling Maxi Roll Gluing Lamination Production Line brings several important advantages:

Reduced Labor Costs & Improved Efficiency
Because many steps are automated — core feeding, log pushing, trimming, glue spraying, labeling, packing — labor intervention is much lower. The machines are designed to run stably at high speed, reducing idle periods.
Better Product Appearance & Branding
Labeling and tidy shrink-packing enhance product shelf appeal. Shrink wrap and labels give a professional look, helping products stand out. Lamination/glue sealing also improves roll edges, minimizes mess.
Waste Minimization
Edge trimming, adequate tail length (10-18 mm) to allow rewinding without damage, automatic core feeding, precise perforation all help reduce waste of paper and materials.
Flexibility & Customization
The line supports customization: adjustable perforation distances; embossing styles; choice of with core or coreless; various finished roll diameters; jumbo width options. In essence, it allows producers to respond to different market needs.
Consistent Quality & Stability
Wall-type structure, PLC control, precision spiral knives, synchronized modules (cutting, labeling, glue, trimming) all help produce consistent finished rolls with minimal defects.
Faster Output and Potential ROI
Operating speeds of ~180-230 m/min and fully automatic processes mean the line can generate higher throughput. Over time, increased capacity + lower waste + branding added value help justify the investment.

Considerations & Best Practices

To maximize performance and avoid pitfalls, keep these in mind:

Tailoring Specifications to Market Needs: If your market prioritizes softness, you may use lighter embossing or less aggressive lamination; for kitchen towels, heavier embossing and stronger lamination may be needed.
Material Compatibility: Glue, lamination films, shrink films, label materials must be compatible (adhesives, bonding, shrink heat, etc.).
Space & Infrastructure: These lines can be large (jumbo width, combined modules), need stable power, compressed air, suitable foundations, safety guards.
Maintenance & Spare Parts: Parts like spiral knives, glue nozzles, trimming blades, labeling devices may wear; ensure supplier offers spare parts and good after-sales service.
Training & Operation: Even with automation, operators need to know how to set parameters, respond to alarms/faults, maintain cleanliness, and manage change-overs (e.g. different roll sizes or perforation settings).

Why Fujian Xinyun Machinery Is a Good Choice

Proven Product: The “Automatic Labeling Maxi Roll Gluing Lamination Production Line” is already in Xinyun’s portfolio (model XY-TQ-A-H) with wall-type rewinding, band saw cutting, shrink packing, labeling, lamination functions.
Customizable Options: Specs like jumbo roll width, finish roll diameter, core size, perforation distance are adjustable to buyer needs.
Strong Control & Automation: PLC controller, touch screen interface, automatic core feeding, edge trimming, tail gluing etc. reduce labor, increase precision.
Service & Support: Xinyun provides FREE guarantee period, lifetime maintenance, operation video, installation service.

Conclusion

The Automatic Labeling Maxi Roll Gluing Lamination Production Line is an advanced, integrated solution for manufacturers who want to produce maxi rolls (toilet paper, kitchen towel etc.) with strong brand appeal and efficient operation. By combining jumbo roll unwinding, embossing, perforation, lamination/glue sealing, labeling, cutting and shrink packing, this line reduces manual labor, improves quality, and offers flexibility for product variation.

If you’re planning to scale your maxi roll production, invest in branding, or increase efficiency, this machine line from Fujian Xinyun is worth considering. Contact us for detailed specs and to see how it can match your market demands.