Automatic transferring facial tissue paper folding machine manufacturer

Automatic transferring facial tissue paper folding machine XY-GU-20A

Design Speed：100m/min

Stable Speed：70-80m/min, or Max. number of long stacks: 6-10 long stacks/min(meet only one of them)

Max.Width of jumbo roll：1400mm

Daily Capacity：about 7.5T/22 hours (jumbo roll：three layers and 15g/m²）

Jumbo roll paper：2-3 ply

Raw Material of jumbo roll：straw paper，wood pulp paper，sugarcane pulp paper，bamboo pulp paper and so on

Jumbo Roll Specification：2 ply:14-18g/m²/ply;3 ply: 13-15g/m²/ply

The paper-breaking knife roller adopts a spiral knife structure. Compared with the original straight-knife full-cutting structure, the spiral knife uses point-by-point cutting, improving paper-breaking stability and extending blade service life.

The automatic transfer system continuously transfers folded tissue stacks, helping reduce manual handling and prepare the products for connection to downstream cutting and packing equipment.

Configuration：

A production line includes the following parts:

No.	Description	QTY	unit
1	unwind stand	2	set
2	folding device	1	set

1.Air source system: The air source shall be prepared by the buyer. The connection point shall be located 1–2 meters from the machine air inlet and equipped with a shut-off valve according to the seller’s requirements. Required air pressure: 5–6 kg/cm².

2.Power system: The power supply shall be prepared by the buyer and connected to the electrical control cabinet according to the seller’s requirements.

3. Vacuum system: The piping required for vacuum connection is prepared by the buyer.

Technical Parameters:

1.1 Unwind stand(shaft type and 2 jumbo roll stands/set)

No.	Description	Technical parameters
1	Max. width of jumbo roll（mm）	1400
2	Jumbo roll diameter（mm）	<=¢1500
3	Unwinding speed（m/min）	＜130
4	Inner diameter of jumbo roll	￠76.3mm
5	Machine structure	Wall type and frame structure
6	Weight of jumbo roll（T）	Max.0.8
7	Uncoiling system	Sheet base belt paper feeding belt
8	Alignment of jumbo roll	Manual adjustment
9	Unwind Mode	Clockwise
10	Paper threading method	Manual
11	Paper-break detection	The machine stops automatically when a paper break is detected, reducing raw-paper waste
12	Power	1.5KW
13	Minimum air pressure requirement	0.6Mpa
14	Gas consumption	1000 liters/shift
15	Transfer mode of jumbo roll stands	Independent motor to control
	Transmission
16	Conveyor belt	Flat belt drive
17	Jumbo roll adjustment	Screw drive
18	Protection	The main transmission components are protected by a protective cover

1.2 This unit includes：

Description	QTY
Conveyor system	1 set/group（on the rear shelf）
Jumbo roll centering system	1 set/group（on the rear shelf）
Jumbo roll paper threading system	1 set/group（on the rear shelf）
Transmission system	1 set/group（on the rear shelf）
Jumbo roll fixed base	2 sets/group（on the rear shelf）
Jumbo roll shaft	1 set/group（on the rear shelf）
Jumbo roll fixation and exit system	2 sets/group（on the rear shelf）

2.1.1 Mainframe Folding Device (one group per set)

No.	Description	Technical Parameters
1	Design speed	100 m/min
2	Stable speed	70–80 m/min, or a maximum of 6–10 long stacks/min (only one condition can be met at a time)
3	Unfolded finished-product size	180 (+1, −3) mm × finished-product width
4	Folded finished-product size	90 (+3, −1) mm × finished-product width
5	Finished-product height	50–135 mm, referring to folding height rather than packing height
6	Machine structure	Wallboard structure
7	Counting method	High-resolution encoder counting
8	Folding method	Vacuum adsorption folding
9	Folding style	V-shaped staggered folding
10	Folding roller processing	The rollers are quenched and tempered and undergo high-precision deep-hole processing. All rollers are processed by a CNC machining center. G3.2 dynamic balancing maintains folding-roller accuracy during high-speed operation.
11	Paper-breaking folding rollers	Two paper-breaking folding rollers are provided. Each roller has 3–4 bottom knives, depending on the product specification, to maintain a paper-breaking length of 180 (+1, −3) mm. Vacuum holes beside the bottom knives hold the cut paper against the roller surface.
12	Inserting knives and V-slots	Each roller has 3–4 inserting knives and 3–4 folding V-slots, depending on the product specification. The folded paper size is 90 (+3, −1) mm. Vacuum holes hold the paper against the roller surface.
13	Bottom knives	Made from imported materials. The bottom-knife and suction-hole structure prevents the paper from turning over during high-speed cutting and helps keep the finished product neat.
14	Upper knives	Made from imported materials, with a blade design intended to improve knife durability.
15	Paper-cutting method	Overall lifting structure with spiral blades at the front and rear. The spiral paper-breaking structure provides stable cutting and longer blade life.
16	Paper threading method	Manual
17	Vacuum duct system	Vacuum duct piping and installation shall be prepared by the buyer
18	Machine inching function	Inching operation can be selected
19	Main motor power	4 kW
20	Vacuum pump power	22 kW
21	Power supply	380 V, 50 Hz, 3 phase
22	Control voltage	24 V
23	Compressed air pressure	≥0.6 MPa
24	Air consumption	1000 L/shift

2.1.2 This Unit Includes:

Description	QTY
Paper feed rollers	2 rollers, on the main machine
Spiral knife rollers	2 sets, on the main machine
Paper folding rollers	2 sets, on the main machine
Bottom paper-cutting rollers	2 sets, on the main machine
Suction assembly	Installed on the main machine
Curved roller	Installed on the main machine
Shifting fork assembly	2 sets, on the main machine
Mechanical transmission system	2 sets, on the main machine
Shifting fork control system	2 sets, on the main machine
Vacuum pump	1 set
Baffle system	2 sets, on the main machine
Electrical control box	1 set, on the main machine
Protective cover	1 set, on the main machine
Paper-break detection system	1 set, on the main machine
Paper-break control system	2 sets, on the main machine
Touch screen	1 set, on the main machine

2.1.2 This unit includes：

Description	QTY	Description	QTY
Paper feed roller	2 rolls (on the main machine)	Spiral knife roll	2sets（on the main machine）
Paper folding roller	2sets（on the main machine）	The bottom roller of cutting paper	2sets（on the main machine）
Suction assy	(on the main machine）	Curved roller
Shifting fork assy	2sets（on the main machine）	Mechanical transmission system	2sets（on the main machine）
Shifting fork control syustem	2sets（on the main machine）	Vacuum pump	1set
			2sets(equipped with the main machine）
Baffle system	2sets（on the main machine）	Electricity box	1set（on the main machine）
protection cover	1set（on the main machine）	Detection system of paper breaking	1set（on the main machine）
Control system of paper breaking	2sets（on the main machine）	Touch screen	1set（on the main machine）

2.2.1 Edge Embossing system（full embossing can be customized） 1set/group

No.	Description	Technical parameters
1	Edge embossing function	The machine is equipped with two sets of edge embossing devices, the distance between the edge embossing lines is adjustable, and the minimum distance is 35mm
2	Number of edge embossing wheels	Can be customized(standard ?sets)
3	Implementation of edge embossing	Each group of embossing can be adjusted separately by using airbag, and the embossing wheel is driven passively
4	The bottom rolls of edge embossing	There is embossing roller at the front and one at the back
5	Edge embossing wheels	The bearing is reformed and the surface of the bearing is treated with electric pattern; The shape, distance of embossing lines and effect of edge embossing shall be specified by the buyer and confirmed by both parties. The edge embossing wheels can be used for more than 6 months.
6	The bottom rolls of edge embossing	Using bearing steel heat treatment, ensure HRC60 degree above, and special surface treatment, guarantee to use for more than one year
7	Lubrication mode	There is an independent lubrication device for each group of edge embossing wheel
8	Switch of edge embossing system	By operating touch screen to choose facial tissue with embossing or without embossing
9	Compressed air pressure (MPA)	≥0.6
10	Gas consumption	500 L/ shift

2.2.2 This unit includes：

Description	QTY	Description	QTY
Bottom rollers of edge embossing	2sets（on the main machine）	Embossing system	（on the main machine）
Wheels of edge embossing	8 set

3.1 The automatic transfer system 1set/group

No.	Description	Technical parameters
1	Transfer system	4 servo control devices can realize automatic transfer
2	Transfer structure	Wallboard structure
3	Sliding device for transfer	All the sliding devices adopt imported linear bearing, and adopt double shaft structure to ensure the stability of each part of transferring system
4	Main Transferring workpiece	All of them are made of aluminum alloy and processed by CNC machining center, which ensures the accuracy of transferring
5	Paper out baffle	All of them are processed of imported aluminum alloy, to ensure that the out paper will not affect the transferring effect
6	Pneumatic parts	AIRTAC pneumatic components is used to ensure the accuracy of transferring
7	Tracking amounts of sheet	High precision encoder is adopted
8	Adjustment of amounts of sheet	Set on PLC screen and the amounts of sheets can be adjusted 100% accurately (with even number as the setting reference)
9	Amount range of sheets	2 plys: 100-200 sheets,three plys 60-150sheets
10	Speed	Max. 10 times/min
11	Control mode	When the machine is shut down normally, it can only be shut down after the transferring work is completed
13	Paper support parts	Stainless steel is used to ensure the strength and rigidity of semi-finished product at high speed
14	Power(kW)	3+3+0.75+1.8=8.5
15	Compressed air pressure (MPA)	≥0.6
16	Gas consumption	1000 L/ shift
17	Control voltage(V)	24

3.2 This unit includes：

Description

QTY

Description

QTY

Paper handling and supporting servo

2sets（on the main machine）

Holding system

1 set/each

（on the main machine）

Insertion servo

2sets（on the main machine）

Paper insertion

2sets

(on the main machine）

Productivity Calculation（Beow is an example）

Jumbo roll paper specificaiton:15gsm, 6 ply

Jumbo roll width: 1400mm

Coefficient of efficiency: 65%

Production time: 22 hours

Production speed:70m/min

No. Of machines：1set

Note：above productivity calculation is only for reference.

The specific production capacity is related to the gram weight, characteristics of jumbo roll paper, product specifications and the specific situation of each company.

Jumbo roll standard

Embossing

Folding device

Output device

Why buy Machine from Fujian Xinyun Machinery Development Co.,Ltd ?

1. Good quality of machine with reasonable price.

2. Good service: Any question from customer will be reply within 24 hours

For all the machines we sell, we will offer two-years guarantee for free and all life maintenance.

We deliver operate manual with machine and free provide online serve,it will help customer to work the machine easy.

After the machines arrive, the sellers shall send technician to install the production line(if need). And the buyer shall pay their round-trip air tickets from China factory to buyer's factory, the charge of visa, food ,transportations and accommodation in buyer's city.

Fujian Xinyun Machinery Development Co.,Ltd is good at Paper Converting Machinery Manufacture.

Professional supplier of:
1) Toilet Paper Machine (1.2m--2.8m width of parent roll, Customize Service)

2) Roll Kitchen Paper Towel Machine (1.2m--2.8m width of parent roll, Customize Service)

3) Facial Tissue Machine (2-8 output lanes)

4 )Napkin Paper machine(L-fold, 1/4-fold, 1/6-fold, 1/8-fold and other multi-fold type)

5) Hand Towel Paper Machine(C-fold, V-fold and N/Z fold type)

6) Pocket Tissue Machine(mini and standard size)

7) All kinds of Tissue Paper Cutting and Packing Machine

8) Another Household Paper Equipments and Production Line.

Welcome to contact us to get more details !

We can design the machine according to your request.

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