How are facial tissues manufactured

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The Process of Manufacturing Facial Tissues

Facial tissues, also commonly known as facial wipes or tissues, are an essential personal care product used worldwide. These soft and lightweight sheets of paper or cloth are primarily used for the gentle cleansing of the face. Have you ever wondered how facial tissues are made? In this article, we will explore the intricate process involved in manufacturing facial tissues.

Raw Materials

The first step in the production of facial tissues involves gathering the necessary raw materials. The principal material used is cellulose, which can be derived from various sources such as wood pulp, recycled paper, or cotton fiber. Wood pulp is the most common choice due to its availability and cost-effectiveness. The cellulose fibers are mixed with water and other additives, like softeners and binders, to enhance the strength and softness of the tissues.

Paper Making

Once the cellulose fibers and additives are thoroughly mixed, the slurry is then fed into a papermaking machine. This machine forms a thin, continuous sheet of tissue through a process called wet pressing. The slurry is evenly spread on a moving wire mesh conveyor belt, which squeezes out excess water and binds the cellulose fibers together. The wet tissue then passes through a series of felt rollers that further remove remaining water and compress the sheet, resulting in a stronger and more compact tissue.

Embossing and Perforations

After the papermaking process, the tissue sheet is usually plain and flat. To provide a more appealing and functional product, the tissue is embossed and perforated. The embossing process creates raised patterns or designs on the tissue, making it softer and increasing its absorbency. Perforations are also added to enable easy tearing and separation of individual tissues from the roll or box.

Converting and Packaging

Once the tissue sheet is embossed and perforated, it undergoes the converting process, where it is cut into individual sheets of the desired size. This can be done by automated machines that use rotary blades or laser cutting technology to ensure precise measurements. The cut tissues are then stacked, folded, or rolled, depending on the end product requirements.

Finally, the facial tissues are packaged into boxes, plastic wrappers, or plastic bags for consumer convenience. Companies often incorporate attractive designs and branding on the packaging to attract customers. The packaged tissues then undergo quality checks to ensure that they meet the desired standards regarding softness, strength, and hygiene. Once approved, the facial tissues are ready to be distributed and sold in retail stores, supermarkets, and other outlets.


The manufacturing of facial tissues involves a complex and intricate process that begins with the selection and preparation of the raw materials, followed by papermaking, embossing, perforations, and converting. The tissues are then packaged and distributed, making them readily available for consumers worldwide. Next time you use a facial tissue, take a moment to appreciate the meticulous process behind its creation.

By understanding how facial tissues are manufactured, we can gain a deeper appreciation for the convenience and comfort they provide in our daily lives.


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